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Caps

At The Tshirt Mill, you can design custom caps online and have your design printed or embroidered on any cap style. With us, you can create custom hats in trucker, snapback, custom bucket hat or beanie styles, with options to suit brands, teams, events and gifts. You also have the flexibility to order just one cap from us or you can order a larger run – there's no minimum, and discounts start from five units.

Custom trucker caps are a popular choice for businesses, teams and events, with a structured front and breathable mesh back. Unlike a custom trucker hat, bucket hats are soft with a downward angled brim, wrapping right the way around the head to provide all-around shade. Custom beanies are usually made from wool and fleece materials and are perfect for keeping warmer in the cooler months. When it comes to personalising your custom hats, embroidery creates a durable, textured finish that works particularly well for logos, while printing suits detailed artwork, colours and smaller graphics. Keep artwork simple and bold where possible so it stays clear at cap scale. The Tshirt Mill is a Brisbane-based printer shipping custom caps Australia-wide, making it easy to order for local or nationwide teams. Need more gear? Explore our Bags and Workwear ranges for additional options when kitting out your team.

Custom Cap FAQs

Can you embroider a logo onto a cap?

Yes, you can embroider a logo onto a personalised trucker cap. This is the standard option for a logo on headwear.

What's the minimum order for custom caps?

There is no minimum order on custom caps, but you will receive a discount from an order of five units.

Which cap style suits a business logo best?

Trucker or snapback are generally the best for front-panel logos, while bucket hats and beanies are the perfect choice for events or as a seasonal option.

  • Active Finn Cap Thumbnail

    Active Finn Cap

    DTF Printing from *
  • Polymesh Trucker Cap Thumbnail

    Polymesh Trucker Cap

    DTF Printing from *
  • Mesh Trucker Cap Thumbnail

    Mesh Trucker Cap

    DTF Printing from *
  • Trucker Cap Thumbnail

    Trucker Cap

    DTF Printing from *
  • Truckers Cap - Mesh Back Thumbnail

    Truckers Cap - Mesh Back

    DTF Printing from *
  • Stock Cap Thumbnail

    Stock Cap

    DTF Printing from *
  • Icon Nylon Cap Thumbnail

    Icon Nylon Cap

    DTF Printing from *
  • Access Cap Thumbnail

    Access Cap

    DTF Printing from *
  • Surf Rope Cap Thumbnail

    Surf Rope Cap

    DTF Printing from *
  • Finn Five Panel Thumbnail

    Finn Five Panel

    DTF Printing from *
  • Striped Trucker Thumbnail

    Striped Trucker

    DTF Printing from *
  • Surf Cap Thumbnail

    Surf Cap

    DTF Printing from *
  • Stock 7-Panel Cap Thumbnail

    Stock 7-Panel Cap

    DTF Printing from *
  • Frame Two-Tone Cap Thumbnail

    Frame Two-Tone Cap

    DTF Printing from *
  • Premium Soft Cotton Cap Thumbnail

    Premium Soft Cotton Cap

    DTF Printing from *
  • Heavy Brushed Cotton Cap Thumbnail

    Heavy Brushed Cotton Cap

    DTF Printing from *
  • Frame Soft Cap Thumbnail

    Frame Soft Cap

    DTF Printing from *
  • Surf Cotton Cap Thumbnail

    Surf Cotton Cap

    DTF Printing from *
  • Beat Recycled Polyester Cap Thumbnail

    Beat Recycled Polyester Cap

    DTF Printing from *
  • Joshua Recycled Cap Thumbnail

    Joshua Recycled Cap

    DTF Printing from *
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    CMYK Printing, no minimums.
    Colors are not as solid, good when ordering low qty
    Direct to Film or DTF is a process that transfers prints onto fabric or other substrates using a heat-press mechanism. Unlike the DTG method, which only works on cotton fabrics, the Printer DTF method can work on cotton and poly blends.
    Supacolour is the latest technology in digital reproduction of logos.What are the benefits of using Supacolour? - Unlimited colours and high vibrancy - Ultra-high detail (finest of text, perfect colour gradients) - Allows free floating text without any weeding required, hence the low cost - Ultra-high resolution – photo reproduction achievable - High stretchability and versatility in terms of fabrics and where it can be applied - Robust! Can be applied across seams and on coarse fabrics. - 100+ washes, will outlive the product and won’t peel, crack or fade. - Using the highest quality, eco-friendly inks and no vinyl as well - Saves time and money with very simple, cost effective pricing structure
    CMYK Printing, no minimums.
    Colors are not as solid, good when ordering low qty
    Direct to Film or DTF is a process that transfers prints onto fabric or other substrates using a heat-press mechanism. Unlike the DTG method, which only works on cotton fabrics, the Printer DTF method can work on cotton and poly blends.
    Supacolour is the latest technology in digital reproduction of logos.What are the benefits of using Supacolour? - Unlimited colours and high vibrancy - Ultra-high detail (finest of text, perfect colour gradients) - Allows free floating text without any weeding required, hence the low cost - Ultra-high resolution – photo reproduction achievable - High stretchability and versatility in terms of fabrics and where it can be applied - Robust! Can be applied across seams and on coarse fabrics. - 100+ washes, will outlive the product and won’t peel, crack or fade. - Using the highest quality, eco-friendly inks and no vinyl as well - Saves time and money with very simple, cost effective pricing structure
    CMYK Printing, no minimums.
    Colors are not as solid, good when ordering low qty
    Direct to Film or DTF is a process that transfers prints onto fabric or other substrates using a heat-press mechanism. Unlike the DTG method, which only works on cotton fabrics, the Printer DTF method can work on cotton and poly blends.
    Supacolour is the latest technology in digital reproduction of logos.What are the benefits of using Supacolour? - Unlimited colours and high vibrancy - Ultra-high detail (finest of text, perfect colour gradients) - Allows free floating text without any weeding required, hence the low cost - Ultra-high resolution – photo reproduction achievable - High stretchability and versatility in terms of fabrics and where it can be applied - Robust! Can be applied across seams and on coarse fabrics. - 100+ washes, will outlive the product and won’t peel, crack or fade. - Using the highest quality, eco-friendly inks and no vinyl as well - Saves time and money with very simple, cost effective pricing structure
    CMYK Printing, no minimums.
    Colors are not as solid, good when ordering low qty
    Direct to Film or DTF is a process that transfers prints onto fabric or other substrates using a heat-press mechanism. Unlike the DTG method, which only works on cotton fabrics, the Printer DTF method can work on cotton and poly blends.
    Supacolour is the latest technology in digital reproduction of logos.What are the benefits of using Supacolour? - Unlimited colours and high vibrancy - Ultra-high detail (finest of text, perfect colour gradients) - Allows free floating text without any weeding required, hence the low cost - Ultra-high resolution – photo reproduction achievable - High stretchability and versatility in terms of fabrics and where it can be applied - Robust! Can be applied across seams and on coarse fabrics. - 100+ washes, will outlive the product and won’t peel, crack or fade. - Using the highest quality, eco-friendly inks and no vinyl as well - Saves time and money with very simple, cost effective pricing structure
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